• Search

    BLOG

    Causes and Solutions of Voltage Fluctuations

    Voltage fluctuations in electrical systems can cause serious problems in both domestic and industrial environments. Sudden voltage dips or spikes can damage electronic devices, cause machines to stop working unexpectedly and even pose major risks such as fire. So what are the root causes of voltage fluctuations and how can we deal with them? You can take a look at our content to get answers to these and similar questions. We wish you a pleasant reading and a good day.  

    What is Voltage Fluctuation?

    Voltage fluctuations are sudden increases or decreases in voltage in the electrical network. These changes, usually of short duration, can prevent the proper functioning of electrical devices by exceeding the normal operating level of the voltage. In this context, it occurs due to load changes in the network, sudden switching on or off of devices, or even network failures. Thus, high voltage fluctuations can lead to overheating, breakdown or complete failure of devices, while low voltage fluctuations can cause inefficient operation, power losses and even malfunctions. Therefore, it is strongly recommended to use protection systems such as voltage regulators (AVR) or uninterruptible power supplies (UPS) to stabilize the fluctuations.

    Voltage Fluctuation Types

    There are also certain types of voltage fluctuations. These are classified according to the type of voltage fluctuation. These types are divided into 6 groups. These are; Sudden voltage spikes, voltage collapse, voltage rise, harmonic distortions, frequency fluctuations, interruptions.To examine these voltage fluctuation types in detail;

    Sudden Voltage Spikes (Surge / Spike)

    A voltage spike is a short-term and sudden increase in the voltage in the electricity network to much higher levels than normal. These increases usually last for a few milliseconds and are high amplitude fluctuations. While these surges are called surges (spikes), they can occur due to lightning strikes, sudden activation of electrical devices, starting of motors or switch changes in the network. In this context, such sudden voltage spikes can cause sensitive electronic devices to malfunction, blow fuses or even cause permanent damage. Therefore, we strongly recommend the use of surge protectors and voltage regulators to avoid such voltage fluctuations.

    Voltage Collapse (Sag)

    Another type of voltage, a voltage collapse, is when the voltage in the electricity network drops below normal levels for a certain period of time, usually a few milliseconds to a few seconds. This is usually caused by the activation of high-power devices (e.g. motors or large machines), grid faults or overloads. A voltage collapse can therefore lead to problems such as equipment failure, freezing, reduced performance, overheating or even shutdown of some devices. Therefore, it can be prevented or minimized by using uninterruptible power supplies (UPS) and voltage regulators.

    Voltage Swell

    A voltage spike, also known as a swell, is a short-term but above normal increase in voltage level. This usually lasts for a few seconds and can be caused by imbalances between phases on the grid. Voltage spikes can therefore be caused by excessive power demand, especially from household appliances, overloading of electrical appliances or faults in the electrical network. This problem can cause damage to the internal circuits of the devices, overheating or overloading. It is therefore necessary to use voltage regulators and protection devices against such fluctuations.

    Harmonic Distortions (Harmonics)

    Harmonic distortion is a condition that occurs when the voltage or current in the electrical network adds unwanted frequencies. This is usually caused by the operation of devices such as electronics, inverters or motor drives and distorts the fundamental frequency in the grid (usually 50 Hz or 60 Hz) and produces higher frequency fluctuations (harmonics). Harmonic disturbances can lead to problems such as overheating, inefficient energy use, equipment damage and electrical noise in industrial machinery. Therefore, harmonic filters and appropriate grounding methods can be used to minimize the effects of these disturbances.

    Frequency Fluctuations

    Frequency fluctuations are changes in the frequency of alternating current in the electrical network. These changes occur when the frequency deviates from normal, in particular due to overloading of the electrical network or unstable operation of generators. These fluctuations can affect the performance of electrical equipment. They can cause serious problems, especially for sensitive motors and devices that require timing. Therefore, frequency fluctuations can be controlled by network control systems and in industrial plants, special frequency controllers can be used for fixed frequency requirements.

     Blackouts (Blackout / Brownout)

    The last type of voltage surge, interruptions, is when the voltage in the electrical network is completely lost or drops to low levels for a certain period of time. In this case, Blackout is when the electrical network is completely shut down, meaning there is no electricity at all, while Brownout is when the voltage drops below normal levels but is not completely cut off. In this case, blackouts are caused by network faults, major power plant failures or natural disasters, while Brownout is caused by overload or unbalanced operation of generators. In this case, both blackout and brownout can cause serious damage to household and industrial devices.

    Causes of Voltage Fluctuation

    Voltage fluctuations can have many causes. The first of these reasons is the causes of voltage fluctuations in homes and the second is the causes of voltage fluctuations in industrial areas. To examine these reasons;

    Causes of Voltage Fluctuations in Homes

    • Powerful household appliances turn on or off at the same time

    If powerful household appliances are switched on or off at the same time, this can cause a sudden change of load on the power grid. This can lead to overloading of the household electrical system or short-term voltage drops. In particular, when large appliances such as air conditioners and electric cookers are switched on at the same time, the energy demand increases rapidly. This can cause the home's fuse system to trip or the power to be cut off.

    • Instability in the operation of the substation

    Imbalance in the operation of substations results in an inability to distribute electrical energy correctly. Transformers are used to reduce electric current to the correct voltage levels. However, when this balance is disturbed, overvoltage or undervoltage situations can occur. This imbalance can damage electrical appliances in homes, as well as cause power outages or voltage fluctuations in the network.

    • Accidents in electricity transmission networks

    Accidents in electricity transmission networks usually result in the interruption of the flow of electricity due to malfunction or damage. Such accidents can occur as a result of broken transmission lines, fire, lightning strikes or mechanical damage. These damages lead to a lack of electricity supply to both households and industrial facilities.

    • Neutral Break

    The breakage of the neutral line in the power grid seriously affects the flow of electricity. Because the Neutral plays a critical role in maintaining balance in the system. For example; If the Neutral line breaks, all electrical devices in the home or workplace can operate with the wrong voltage. In this case, it will cause devices to break down or cause hazards such as fire.

    • Weakening of earthing

    Grounding is critical for the safe operation of electrical equipment. A weak grounding line can lead to overheating of appliances, electric shocks or fires. Ground fault is more common, especially in older buildings or poorly installed systems.

    • Network Overloading

    Overloading the electricity grid means exceeding the capacity of all lines and transformers in the grid. This is often the case in regions with large energy demands. An overloaded grid can cause voltage drops, appliances not working properly or overheating. It can also trigger safety measures in the system, leading to blackouts.

    • Poor quality electrical installation 

    Poor quality electrical installations can lead to improper functioning of the electrical system, high energy consumption and damage to appliances. Such installations include problems such as faulty cable connections, the use of unsuitable materials or old infrastructure. They also increase electrical faults and the risk of fire.

    • Inclusion of industrial equipment in an adjacent power transmission network

    The inclusion of industrial equipment in an adjacent power transmission network can cause the power grid to become unstable. The main reason for this is that industrial machines usually demand a high amount of energy. In this case, it causes voltage fluctuations or overloading of the network. Such devices need a proper supply of energy to function properly and imbalances in the network can affect industrial production.

    • Tremor effect

    The flicker effect can be caused by fluctuations in the electrical system and is particularly visible on motors, lights or other electrical devices. Such effects can reduce the operating efficiency of devices and damage them in the long run. It also leads to greater problems on sensitive electronic devices.

    • Lightning strikes on transmission lines

    Lightning strikes pose a serious threat to electricity transmission lines. Lightning generates high voltage and inrush currents. This can damage lines, blow fuses and cause power outages. Therefore, the high currents generated by lightning strikes can activate security systems. However, sometimes there can be major interruptions in the network.

    Causes of Voltage Fluctuation in Industrial Areas

    • Large power machines and engines

    Large power-drawing machines and motors are widely used in industrial plants and can increase the load on the grid, often due to high energy consumption. Such machines, while drawing high current, can create problems such as momentary voltage fluctuations and phase shifts. In addition, sudden power draw during starting of motors can damage the grid, which prevents the efficient operation of the system. Therefore, it is important to install energy monitoring and protection systems for large power-drawing machines.

    • Poor electricity grid and inadequate infrastructure

    Poor electrical network and inadequate infrastructure is a common problem in industrial facilities. Voltage drops, fluctuations and inadequate connections during electricity transmission can prevent the correct operation of machinery. Poor connections in the grid can cause energy losses, as well as shorten the life of equipment and lead to breakdowns. Inadequate infrastructure can also negatively affect the overall efficiency of the system and lead to disruptions in business processes.

    • Harmonic distortions and electronic loads

    Harmonic distortions are distortions usually generated by inverters, power electronic devices and other digital equipment. These distortions distort the sinusoidal waveform of the electrical network and prevent efficient operation of the devices. In this context, electronic loads are one of the main causes of harmonic distortions and can reduce energy quality in industrial systems, leading to system overheating, equipment failures and inefficiencies.

    • Short circuits occurring in machines

    Short circuits in machines are one of the leading electrical faults and can pose serious safety risks. These short circuits can damage equipment by causing high current draw and overheating. This can increase unbalanced loads on the grid, which can reduce the overall performance of the system. Short circuits also damage generators, electric motors and other critical components. Therefore, the use of short circuit protection systems is very important.

    • Unbalanced phase loading

    Unbalanced phase loading is a common problem in three-phase electrical systems. This problem leads to unbalanced distribution of loads and voltage imbalance in the network, causing inefficient operation and even failure of devices. At the same time, since unbalanced phase loading causes problems such as overheating and overcurrent in electric motors, it is necessary to apply phase balancing techniques.

    •  Impact of industrial welding and heavy electrical equipment

    Industrial sources and heavy electrical appliances usually consume high power and place a load on the grid. These devices can cause energy fluctuations and harmonic distortions during operation, which can create sudden load variations and voltage fluctuations on the grid, adversely affecting the performance of the devices. In industrial plants, it is important to implement the right energy management systems to minimize the impact of heavy appliances.

    • Fluctuations due to generator use

    Generators are used as a backup source against fluctuations and interruptions in the electricity grid. In this context, low load operation of generators can cause voltage fluctuations, which can adversely affect the performance of connected devices. Generators also cause frequency imbalances and fluctuations when they are not synchronized with the grid. Therefore, it is essential that generators are properly monitored and synchronized with the grid.

    Consequences of Voltage Fluctuation

    Voltage fluctuations have certain consequences. In general terms, these consequences can cause fluctuations in the speed of motors, overheating of electrical devices and error messages in electronic systems. It can also pose a serious risk to sensitive devices. Because voltage fluctuations lead to premature aging of components and loss of performance. As a result, voltage fluctuations in industrial machinery can cause failure of motors and machines, disruption of production processes, and even large-scale production losses. In this context, it is of great importance to use protection systems such as voltage regulators and UPS (uninterruptible power supply) to prevent voltage fluctuations for the protection of electrical equipment.

    Methods to Prevent Voltage Surge

    • Voltage Regulators: Voltage regulators help maintain a constant voltage level by stabilizing voltage fluctuations in the electrical system. These devices are often used in industrial plants and sensitive electronic equipment.
    • Uninterruptible Power Supply (UPS):An uninterruptible power supply provides protection against voltage fluctuations, especially for computers and sensitive equipment. The UPS provides devices with a constant voltage regardless of fluctuations in the grid and offers protection against sudden voltage drops.
    • Load Distribution and Phase Balancing:To avoid voltage fluctuations, electrical loads must be distributed properly. Especially in three-phase electrical systems, unbalanced load distribution can lead to voltage fluctuations. Therefore, it is important to balance the loads.
    • Harmonic Filtering: Electronic devices and industrial machines cause harmonic distortions. Using harmonic filtering systems to prevent voltage fluctuations caused by these distortions improves energy quality.
    • Battery and Capacitor Usage: Adding additional batteries or capacitors to the grid to stabilize voltage fluctuations can reduce the effects of sudden voltage changes. This equipment ensures the stability of the system by storing energy in low voltage situations.
    • Grounding System Improvements: Poor grounding systems can increase the severity of voltage surges. A good earthing system minimizes the effects of surges and increases the safety of the system.
    • Network Monitoring and Control Systems: Finally, using advanced monitoring and control systems for the detection of voltage fluctuations provides the possibility to intervene with early warnings. These systems can automatically take stabilizing measures by detecting anomalies.

    Cost of Voltage Fluctuations to Consumers

    Voltage fluctuations can create direct and indirect costs for consumers. In particular, sudden voltage changes in the electrical system can cause damage to electronic devices, motors and machines used in homes and workplaces. This may require high costs for repair and replacement of devices. In addition, continuous voltage fluctuations negatively affect energy efficiency, leading to more energy consumption and high electricity bills. In industrial facilities, disruptions in production lines and machine downtime also lead to direct financial losses. Voltage fluctuations can also reduce the quality of electricity supplied through the grid, forcing consumers to use more expensive backup systems and energy regulating devices.

    As a result, consumers can suffer significant economic losses due to voltage fluctuations, both from direct appliance failures and inefficiencies in energy consumption.

    FAQ

    Can voltage fluctuations cause a fire?

    Yes, voltage fluctuations can lead to overheating, insulation breakdown and short circuits in electrical appliances, increasing the risk of fire. Inadequate wiring or overloaded circuits are particularly vulnerable to surges, leading to sparking and melting of cables.

    What is the impact of voltage fluctuations on industrial equipment?

    Since industrial devices operate with precision control systems and high-power motors, voltage fluctuations can reduce the efficiency of these systems, causing malfunctions and unexpected downtime. In this case, over- or under-voltage can shorten the life of machines and increase maintenance costs.

    How are voltage fluctuations measured?

    Voltage fluctuations can be measured with devices such as oscilloscopes, digital voltmeters or power quality analyzers. These devices detect instantaneous voltage variations and analyze anomalies in the system, enabling protective measures to be taken.

    What effect do voltage fluctuations have on industrial machinery and equipment?

    Surges cause excessive current draw in motors, error messages in control systems, PLC (Programmable Logic Controller) failures and premature wear of electrical components. This situation also causes serious efficiency losses in production processes.

    How do voltage fluctuations disrupt production processes?

    Sudden voltage dips and spikes can cause unplanned machine downtime, faulty production and poor quality products. In addition, prolonged voltage irregularities cause recurring failures in the system and production losses, resulting in major financial losses for businesses.

    How often should you care for voltage fluctuations at home?

    It is recommended that the electrical installation in homes be checked at least once a year by a qualified electrician. Especially in older buildings or in areas with frequent power outages, the wiring and sockets should be regularly serviced.

    Can voltage fluctuations at home be caused by the mains or the installation?

    Voltage fluctuations can be both grid-induced and domestic installation-induced. Grid-related problems are usually caused by the regional electrical infrastructure and energy distribution, while installation-related fluctuations can often be caused by old or overloaded cables, improper connections and low-quality electrical panels. For this reason, an analysis by an expert electrician can help identify the source of the problem.

    0
    Would love your thoughts, please comment.x
    ()
    x